Textile Makerspace – new online platform for innovative solutions

KARL MAYER launches new website

Since 01.02.2019 the new website www.Textile-Makerspace.com is online. With Textile Makerspace, KARL MAYER presents a platform for innovative, textile applications that have been developed using state-of-the-art technologies – keyword 3D Printing, Smart Textiles, Wearables & Co.

KARL MAYER is stepping up its activities in synergistically linking the textile sector with new technologies, and has launched a new platform, which can be found at www.Textile-Makerspace.com. The aim of TEXTILE MAKERSPACE is to bring together innovations from both areas. In this case, with its specialist expertise and networks, KARL MAYER sees itself as an intermediary and instigator. “The TEXTILE MAKERSPACE should make space for trying things out, for developing, and for innovative thinking – in the textile industry as a whole, but also in other sectors. In this case, the main focus is on exchange and interaction. We want to make contact, exchange knowledge and use synergies – in other words, we want to build our own community,” says Michael Kieren, one of the initiators of TEXTILE MAKERSPACE. The aim is to come up with new developments, some of which have already been set in motion. Smart textiles, wearables and 3D-printed garments have already been at the focus of trade fairs and other events for some time now. KARL MAYER started development work in this field last year with TEXTILE CIRCUIT.

Starting with electrically conductive textiles

TEXTILE CIRCUIT is the first topic to be covered by TEXTILE MAKERSPACE. It demonstrates the possibilities of incorporating electrically conductive yarns into warp-knitted textiles directly on the machine. Functional elements, such as sensors, conductors and coils, can be incorporated very easily, without any additional production steps or compromising the textile characteristics. This has led, for example, to the development of comfortable cuffs for controlling robots and textile charging stations for inductively charging smartphones. Michael Kieren, together with the Product Manager, Sophia Krinner, presented these types of systems for the first time at the specialist IDTechEx Show! in California, USA, in November 2018. The products being shown generated a great deal of interest. Michael Kieren sees a particular potential here for sportswear brands. The TEXTILE CIRCUIT and TEXTILE MAKERSPACE were also the topic of many conversations held at the leading trade fair for the sports sector, ISPO, which was held in February 2019 in Munich.

The next topic – 3D printing

The subject of additive manufacturing is on the agenda for the next stage of the TEXTILE MAKERSPACE platform. The aim is to combine the possibilities offered by 3D printing with textile technology – in order to design and functionalise textiles individually. The impetus for bringing together new and traditional production disciplines at KARL MAYER was a workshop entitled, “Additive Manufacturing for the Textile Industry”. The event was held on 11 January 2018 at the company’s headquarters in Obertshausen. The concept was a great success. Another event will be held on 13 May 2019, the day before the Techtextil exhibition opens. One of the topics will be TEXTILE MAKERSPACE.  Other promotional events for the platform are the next Techtextil fair in Frankfurt, but especially ITMA, which is scheduled to take place from 20 to 26 June 2019 in Barcelona.

Our contact persons for Textile Makerspace:

, Produktentwickler Textiltechnik und , Produktentwicklerin Textiltechnik

WELCOME TOTEXTILE MAKERSPACE

Textile Makerspace is the innovation platform from KARL MAYER.

Where textile innovations get space.

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Check our exhibition dates and meet our experts in electronic textiles and 3D-printing.

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  • ISPO 2020

    Munich, Germany

  • SMART TEXTILE CONFERENCE (ANWENDERFORUM)

    Hamburg, Germany

ABOUTTEXTILE MAKERSPACE

Textile Makerspace is a platform for technologies out of the textile production.

Here we are presenting the latest innovations from KARL MAYER. With these solutions we target new applications, that are outside of the traditional textile machinery business.

CONTACT USTEXTILE MAKERSPACE

We are always open for thought exchange, joint projects, expert discussions or answering your questions.

Contact us now and become part of the future of textile!

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KARL MAYER – EXHIBITIONS AND EVENTS – In-house Show China 2019 PRESS RELEASE

Innovations – KARL MAYER’s answer to modern-day challenges

KARL MAYER is inviting the textile sector to an in-house show in Changzhou during Shanghaitex 2019

During the Shanghaitex fair, KARL MAYER is inviting its customers and other interested textile companies to see its innovative machine concepts and textile applications at an in-house show. The event will take place from 25 to 28 November 2019 at KARL MAYER (CHINA) in Changzhou.

“We presented our latest innovations to Europe at ITMA 2019 in Barcelona. The feedback from the visitors was excellent. We now want to show textile producers in Asia, who were not able to travel to Barcelona, our ranges that will help them to successfully develop their businesses in the fields of warp knitting, warp preparation and technical textiles,” says Armin Alber, the Sales Director of KARL MAYER (CHINA). This is even more important in view of the fact that the sector is currently rather reluctant to invest because of the economic situation in China in particular, yet it must be ready when the economic conditions pick up. “With our machines and fabric developments, we can offer our customers many advantages on the market over other technologies,” says Armin Alber.

At its in-house show, KARL MAYER will be showing its state-of-the- art machines, including three world firsts. The machines being premiered are a double-bar raschel machine, whose optimised cost:benefit ratio should appeal to shoe fabric producers in particular, a direct warping machine for efficiently processing elastane for the mid-range segment, and a raschel machine, which will put producers of patterned lingerie fabrics in the commodity segment one step ahead of their competitors. Furthermore KARL MAYER will display a three-bar HKS model with electronic guide bar control and integration in the world of KM.ON at the first time in Asia.

Another feature of the show is the latest warp-knitted home and household textiles that offer advantages over woven fabrics. In Changzhou, a modern machine with weft insertion will be producing net curtains featuring the popular woven look. The TERRY.ECO, a concept for the sustainable production of terry goods, and the associated TM 4 TS will also be presented. A textiles and applications show will round off the presentation for the warp knitting sector. This will showcase terry goods in a range of different designs, as well as ultra-fine, smooth lingerie fabrics with integrated, decorative lace at the edges.

KM.ON’s innovative, digital product range will also be presented to demonstrate how these well-thought-out products can give its customers market advantages.

Well-thought-out machine systems for direct warping, sectional warping and sizing in the mid-range segment are also being shown for the warp preparation sector.

The textile innovations and machine developments in the field of technical textiles will appeal mainly to suppliers in the construction sector and producers of interlinings.

Production of tricot fabrics by using electronic guide bar control and digital solutions

As innovation in the field of tricot machines, KARL MAYER will be presenting the new HKS 3-M-ON, 218ʺ, which offers the same performance in terms of speed as the current HKS 3-M with N-pattern drive but with electronic guide bar control. Patterns can be changed quickly by ordering the required lapping from KARL MAYER’s WEBSHOP SPARE PARTS and loading the data from KM.ON cloud directly onto the machine.

Thanks to the electronic guide bar control article can be changed without the previous mechanical handling. The machine can work patterns with repeats of maximal 36  stitches. In doing so no tempi change is necessary. The advantages for the customer: significantly reduced downtimes caused by pattern changes and thereby considerable increased productivity, short response times to changing market requirements and no costs and delays due to delivery times associated with pattern discs.

An efficient way of producing smooth raschel fabrics with lace-like decorative effects for lingerie

KARL MAYER is launching the RJ 5/1, E 32, 130″, a new commodity product line for producing stylish lingerie items. Jan Hippich, a Portfolio Manager at KARL MAYER, is expecting the south Chinese market in particular to invest in this sector. There is a high demand there for lingerie items made from smooth, raschel-knitted fabrics with lace-like decorative bands – marketed under the term, “Seamless”. The making-up costs are also low. The fabrics produced on the RJ 5/1 are made from simple elastane and the type of lapping means that they are resistant to the slippage effect typical of the stretch material. The edges of the fabric do not have to be hemmed, and the consumer is happy with the comfort, since there are just a few seams at the leg and arm openings.

Other advantages of the RJ 5/1 are its exceptional cost:benefit ratio and broad production repertoire. “Basically, conventional products for the RSJ sector can also be produced,” says Jan Hippich.

New developments in the multibar lace sector are also perfect for producing seamless lingerie. A wide variety of yarns can be used for producing different designs using the multibar technology. Fine fabrics produced on an ML 41 in a gauge of E 32 will be presented at the show.

More technology choices for producers of shoe fabrics

The RDJ 6/1 EN is being launched especially for producers of stylish shoe fabrics. This double-bar raschel machine is designed to produce engineered spacer textiles, and delivers a high performance for a reasonable purchase price.

With its optimised cost:benefit ratio, this new machine is intended to bridge the gap between the established models with piezo jacquard technology. Compared to the RDPJ 7/1 EL, the price is more attractive, the speed is higher, and the production repertoire is only slightly smaller. Up to 90 % of the jacquard shoe fabrics currently being manufactured can be produced. More guide bars, EN drive and a well-thought-out yarn feed system to the jacquard bars increase the design possibilities compared to the RDJ 5/1, and enable the patterns to be changed easily.

Net curtains with the look of woven fabrics and the production advantages of warp-knitted fabrics

KARL MAYER has developed magazine weft fabrics with a trendy look for the net curtain sector. One of machines for doing this is being presented at the in-house show. The new WEFT.FASHION TM 3,130″, E 24 produces fine fabrics with a woven look, and uses fancy yarns to create visual effects. Warp knitting is much more efficient than weaving. An expensive and time-consuming sizing process does not have to be carried out, and magazine weft fabrics are extremely slip-resistant.

Warp-knitted terry fabrics trump their woven counterparts

A TM 4 TS, E 24, 186″ is being presented for producing terry goods extremely efficiently. The output of this tried-and-tested tricot machine may be as much as 250% higher than that of comparable air-jet looms, and the energy consumption is approximately 87% lower, since no compressed air is required. Furthermore, no sizing process is needed, which reduces the environmental loads and costs considerably as a result of the sizing chemicals, effluent and energy consumption.

The TM 4 TS is also flexible. It can process staple-fibre and filament yarns to produce a variety of terry goods, including double-face fabrics with an absorbent cotton inner layer and a soft, cosy, outer layer made from microfibre yarns. It can also produce fabrics having different weights.

New machine for the efficient warping of elastane for the mid-range warp knitting sector

The new ISO ELASTIC 42/21 focuses on the requirements of customers operating in the mid-range segment and delivers a high-quality appearance, low space requirements and an excellent cost:benefit ratio. This new machine is particularly interesting for producers of stretch velour fabrics, as well as for modernisation projects.

In terms of its features, speed and flexibility, the ISO ELASTIC 42/21 is very different from the DSE HH 50/32 for the premium market. This new machine concentrates on one type of beam. The finest gauge of the 132″-tricot machine on which the beams are processed, is E 36 or E 24. The price is also aimed at the standard sector. There are no compromises as far as the operation, reliability and product quality are concerned.

Warp preparation technology that meets the requirements of the standard sector

KARL MAYER is presenting the ISODIRECT 1800/800, a direct warping machine with an exceptional cost:benefit ratio for the mid-range segment. This universal machine for processing every type of staple-fibre yarn is exceptionally fast and operates at a maximum warping speed of 1,000 m/min-1. It produces beams having a completely cylindrical structure, precise winding and identical lengths. A computer-controlled measuring system prevents any deviation above 0.15 %. The yarn and beam are also handled very gently by the kick-back function.

An ISOWARP 3600/1250 is also being presented. This manual sectional warping machine is ideal for standard applications in the shirting and sheeting sectors. Compared to similar, commercially available systems, it improves performance in weaving preparation by up to 30% and the efficiency is up to 3% better during weaving itself. A top-quality warp is also produced at every length. Perfect user ergonomics are achieved by equipping the machine with the KAMCOS® 2 system.

The third machine in the group being shown is the CSB Size Box, the key element of the ISOSIZE sizing machine. This innovative machine operates with linearly arranged rollers, a large lowered tank, and filters that are easy to maintain. The yarn is delivered continuously at a constant tension as a bound assembly through the immersion bath. This guarantees maximum sizing quality. Wetting takes place on the basis of a “3 x dipping and 2 x squeezing” process.

An efficient interlining machine and unbeatable solutions for the construction sector

TM WEFT, 247″, E 24 will be demonstrating its features at the in-house show by producing interlining fabrics. This warp knitting machine with weft insertion in line with the stitches operates at an impressive level of stability. At a speed of 1,500 min-1, it is extremely fast and cost-effective. Customers will also be impressed by the functions, user friendliness and reliability of the TM WEFT machine.

Another feature of the show is the topic of textiles for the construction sector. Promising applications for warp-knitted technical textiles include reinforcements for concrete components having a low weight and reduced environmental impact, cost-effective, flexible or rigid roofing materials and bitumen roofing membranes, special plaster grids that increase cracking resistance in the plaster, and self-adhesive tapes for repairing any cracks and holes that do appear.

The WEFTTRONIC® II G is the perfect machine for all these applications. This all-round machine will be presented at the in-house show by means of a video and examples of products. Compared to weaving, it requires less space, manpower and investment in yarns – because it processes rovings. Above all, however, the output of the WEFTTRONIC® II G is unbeatable. When producing a structure for use as a plaster grid in a weight of 140g/m² from glass and polyester in a gauge of E 18, up to 1,000 m² fabric/h can be produced – an increase of 1.670% compared to weaving! In this case, the production costs are 50 % lower and the operator costs are 90% lower. The grids have an exceptionally high tensile strength since, unlike woven fabrics, the weft yarns are processed in a completely straight arrangement.

ISPO Munich 2020 Textile solutions for sportswear delivering performance and function KARL MAYER Booth: HALL C2 / STAND 408

 

After the great success of our 2019 exhibit, we will be returning to ISPO Munich from 26th-29th January 2020. In hall C2 we will showing off the performance of our functional, warp-knitted textiles and smart clothing items.

OUR ISPO HIGHLIGHTS 2020

  • TEXTILE-CIRCUIT

    The highlights of KARL MAYER’s stand include an ECG shirt for measuring vital signs. This garment, which features integrated sensor technology, was developed under the concept of TEXTILE-CIRCUIT in the company’s TEXTILE MAKERSPACE, and was premiered at ITMA 2019 to a highly interested audience
    >>EXPLORE MORE

  • 4D-KNIT.SOLUTIONS

    The new development, 4D-KNIT.SOLUTIONS, was illustrating what can be achieved with double-bar raschel technology for 3D warp-knitted textiles. With their unique, three-dimensional, cushioning construction, these voluminous fabrics offer a new level of design potential.
    >>EXPLORE MORE

  • BODYMAPPING REVOLUTION

    Under the concept of BODYMAPPING REVOLUTION we demonstrate that design edges and hems, as well as functional zones, can be worked during actual production on this versatile machine. Breathable mesh designs, stable areas, and zones with different elastic moduli for providing support and a perfect fit can be placed wherever they are needed.

  • KM.ON – digital driven innovation

    The design potential of KARL MAYER’s machines can be exploited optimally by linking them to KM.ON’s digital systems. The digital products and software of KM.ON will also be at the centre of the ISPO presentation. In particular, the features of the k.innovation product category are revolutionising warp knitting with an intuitive design tool.
    >>EXPLORE MORE

  • We are looking forward to meeting you!

    Hall C2, Stand 408

    ISPO Munich (Germany) / 26-29 January 2020

    Versatile and functional textiles

    Come and see KARL MAYER’s products for the sports sector at ISPO from 26. – 29. 01. 2020 in Munich

    Following its first successful time exhibiting at ISPO Munich 2019, KARL MAYER intends to also attend the next fair, which will take place from 26 to 29 January 2020. The company has prepared a performance show of functional, warp-knitted textiles and smart, on-trend lingerie and clothing items for its visitors. This world leader in the manufacture of textile machinery can be found on stand 408 in hall C2.

     

    Textile solutions for sportswear delivering performance and function

    The highlights of KARL MAYER’s stand include an ECG shirt for measuring vital signs. This garment, which features integrated sensor technology, was developed under the concept of TEXTILE-CIRCUIT in the company’s TEXTILE MAKERSPACE, and was premiered at ITMA 2019 to a highly interested audience. The sensors have been upgraded for the ISPO show. One of the reasons for doing this was to improve the wear comfort. The electrically conductive material required is incorporated directly into the textile on the warp knitting machine in the desired arrangement.

    Another focal point will be a presentation of warp-knitted textiles that have been especially developed to meet the requirements of the sports sector. These include lightweight, stable mesh linings, hardwearing shoe fabrics, stylish 4-way-stretch fabrics with breathability and compression characteristics, a variety of tricot fabrics with decorative, striped patterns, and warp-knitted spacer textiles for a range of end-uses.

    The new development, 4D-KNIT.SOLUTIONS, is illustrating what can be achieved with double-bar raschel technology for 3D warp-knitted textiles. With their unique, three-dimensional, cushioning construction, these voluminous fabrics offer a new level of design potential. Ready-made panels, e.g. entire back components for use in midlayer jackets, can be produced, as well as imaginative designs with pronounced sculptured effects, and combinations of 4D effects and breathable openings. Different fabric weights can also be produced. Thanks to the internal cushioning, the cuddlesome fabrics provide good insulation, without any micro-particles being produced – performance characteristics that are tailor-made for functional garments and shoes.

    Under the concept of BODYMAPPING REVOLUTION, KARL MAYER will be showing the potential of the RASCHELTRONIC® for producing new, virtually seamless, comfortable clothing for wearing during active sports or for every day. Design edges and hems, as well as functional zones, can be worked during actual production on this versatile machine. Breathable mesh designs, stable areas, and zones with different elastic moduli for providing support and a perfect fit can be placed wherever they are needed.

    Under JERSEY EVOLUTION KARL MAYER has developed a warp knitted alternative to conventional knitted fabrics for sportswear manufacturers who rely on jersey fabrics. The soft textiles offer a high degree of elasticity with good recovery, smooth, stable edges with no tendency to curl for free-cut style and a wonderful, flowing fall – just like their knitted counterparts. Unlike these, however, they can be produced incomparably more efficiently: A knitting machine can replace 2.5 circular knitting machines, depending on the lapping and yarn selection.

    The design potential of KARL MAYER’s machines can be exploited optimally by linking them to KM.ON’s digital systems. The digital products and software of this KARL MAYER start-up will also be at the centre of the ISPO presentation. In particular, the features of the k.innovation product category are revolutionising warp knitting with an intuitive design tool, which reduces the time-to-market considerably. A special feature of k.innovation is the possibility of web-based collaboration between different partners involved in the project. All the designers, customers and suppliers involved in producing the sample patterns have access to the same data – enabling them to engage easily with the development process.

KARL MAYER belongs to the starters of INNOVATIVE CO-WORKING, the new Brainstorming Space at Interfilière

Today, real innovations in the fashion sector are the result of a close exchange between creative minds and experts with ideas and visions. This is the reason why Interfilière offers with INNOVATIVE CO-WORKING a new platform for an individual get-together from 18. to 20. January 2020 in Paris. Here, brand strategists, staff members of start-ups and designer entrepreneurs have the possibility to start conversations with the top-level trendsetters from all fields of the textile supply chain. One of the innovative partners for an efficient brainstorming is KARL MAYER, a pioneer in textile machinery building, who increasingly also develops textile product concepts. „In the last few months, we have been focusing on the topics of Electronic Wearable, Bodymapping for Sportswear, One-Piece Creations for Lingerie and Genre-Mix, especially the combination of Lingerie and Swimwear with Athleisure. The developed styles and concepts already met with a great response at different trade fairs. In Paris, too, we are looking forward to having many interesting conversations in this respect“, reveals Gabriela Schellner, Head of Textile Technology at KARL MAYER, about the fashion topics, on which the visitors have the right to expect valuable inspirations and latest information. In particular the lingerie business provides diverse development potential due to the know-how transfer, especially from the sportswear industry with its high demands on the function of clothing.

Gabriela Schellner, Head of Textile Technology at KARL MAYER, during an exchange of views at Interfilière 2019

ISPO Munich 2020 Textile solutions for sportswear delivering performance and function

KARL MAYER Booth: HALL C2 / STAND 408

After the great success of our 2019 exhibit, we will be returning to ISPO Munich from 26th-29th January 2020. In hall C2 we will showing off the performance of our functional, warp-knitted textiles and smart clothing items.

OUR ISPO HIGHLIGHTS 2020

TEXTILE-CIRCUIT

The highlights of KARL MAYER’s stand include an ECG shirt for measuring vital signs. This garment, which features integrated sensor technology, was developed under the concept of TEXTILE-CIRCUIT in the company’s TEXTILE MAKERSPACE, and was premiered at ITMA 2019 to a highly interested audience
>>EXPLORE MORE

4D-KNIT.SOLUTIONS

The new development, 4D-KNIT.SOLUTIONS, was illustrating what can be achieved with double-bar raschel technology for 3D warp-knitted textiles. With their unique, three-dimensional, cushioning construction, these voluminous fabrics offer a new level of design potential.
>>EXPLORE MORE

  • BODYMAPPING REVOLUTION

    Under the concept of BODYMAPPING REVOLUTION we demonstrate that design edges and hems, as well as functional zones, can be worked during actual production on this versatile machine. Breathable mesh designs, stable areas, and zones with different elastic moduli for providing support and a perfect fit can be placed wherever they are needed.

    • KM.ON – digital driven innovation

      The design potential of KARL MAYER’s machines can be exploited optimally by linking them to KM.ON’s digital systems. The digital products and software of KM.ON will also be at the centre of the ISPO presentation. In particular, the features of the k.innovation product category are revolutionising warp knitting with an intuitive design tool.
      >>EXPLORE MORE

We are looking forward to meeting you!

Hall C2, Stand 408

ISPO Munich (Germany) / 26-29 January 2020

NEWS

Versatile and functional textiles

Come and see KARL MAYER’s products for the sports sector at ISPO from 26. – 29. 01. 2020 in Munich

Following its first successful time exhibiting at ISPO Munich 2019, KARL MAYER intends to also attend the next fair, which will take place from 26 to 29 January 2020. The company has prepared a performance show of functional, warp-knitted textiles and smart, on-trend lingerie and clothing items for its visitors. This world leader in the manufacture of textile machinery can be found on stand 408 in hall C2.

Textile solutions for sportswear delivering performance and function

The highlights of KARL MAYER’s stand include an ECG shirt for measuring vital signs. This garment, which features integrated sensor technology, was developed under the concept of TEXTILE-CIRCUIT in the company’s TEXTILE MAKERSPACE, and was premiered at ITMA 2019 to a highly interested audience. The sensors have been upgraded for the ISPO show. One of the reasons for doing this was to improve the wear comfort. The electrically conductive material required is incorporated directly into the textile on the warp knitting machine in the desired arrangement.

Another focal point will be a presentation of warp-knitted textiles that have been especially developed to meet the requirements of the sports sector. These include lightweight, stable mesh linings, hardwearing shoe fabrics, stylish 4-way-stretch fabrics with breathability and compression characteristics, a variety of tricot fabrics with decorative, striped patterns, and warp-knitted spacer textiles for a range of end-uses.

The new development, 4D-KNIT.SOLUTIONS, is illustrating what can be achieved with double-bar raschel technology for 3D warp-knitted textiles. With their unique, three-dimensional, cushioning construction, these voluminous fabrics offer a new level of design potential. Ready-made panels, e.g. entire back components for use in midlayer jackets, can be produced, as well as imaginative designs with pronounced sculptured effects, and combinations of 4D effects and breathable openings. Different fabric weights can also be produced. Thanks to the internal cushioning, the cuddlesome fabrics provide good insulation, without any micro-particles being produced – performance characteristics that are tailor-made for functional garments and shoes.

Under the concept of BODYMAPPING REVOLUTION, KARL MAYER will be showing the potential of the RASCHELTRONIC® for producing new, virtually seamless, comfortable clothing for wearing during active sports or for every day. Design edges and hems, as well as functional zones, can be worked during actual production on this versatile machine. Breathable mesh designs, stable areas, and zones with different elastic moduli for providing support and a perfect fit can be placed wherever they are needed.

Under JERSEY EVOLUTION KARL MAYER has developed a warp knitted alternative to conventional knitted fabrics for sportswear manufacturers who rely on jersey fabrics. The soft textiles offer a high degree of elasticity with good recovery, smooth, stable edges with no tendency to curl for free-cut style and a wonderful, flowing fall – just like their knitted counterparts. Unlike these, however, they can be produced incomparably more efficiently: A knitting machine can replace 2.5 circular knitting machines, depending on the lapping and yarn selection.

The design potential of KARL MAYER’s machines can be exploited optimally by linking them to KM.ON’s digital systems. The digital products and software of this KARL MAYER start-up will also be at the centre of the ISPO presentation. In particular, the features of the k.innovation product category are revolutionising warp knitting with an intuitive design tool, which reduces the time-to-market considerably. A special feature of k.innovation is the possibility of web-based collaboration between different partners involved in the project. All the designers, customers and suppliers involved in producing the sample patterns have access to the same data – enabling them to engage easily with the development process.

 

 

KARL MAYER Technische Textilien will present itself as competent partner of the composite industry at JEC World, 12.-14.03.2019 in Paris, Hall 5, Stand Q 58

JEC

03/03/2020 – 05/03/2020    JEC

France / Paris
Hall 5 Q64

NEWS

Machines, WEBSHOP and more : 

Laying unit on the COP MAX 4

KARL MAYER Technische Textilien GmbH is an important player in the composite sector, so that the participation in the leading trade fair, the JEC World, is a must for the company. At the upcoming exhibition to take place from 12. to 14. March in Paris Nord Villepinte Exhibition Center, KARL MAYER Technische Textilien will be showing innovative solutions for producing high-quality reinforcement textiles on its information stand, Hall 5, Q 58: namely the COP MAX 4 as a flexible multi-axial warp knitting machine intended for the manufacture of multilayered, multi-axial structures with angles ranging between maximum +20° and -20° as well as the COP MAX 5 especially designed for processing carbon fibers. For the efficient spreading of fiber tapes, the company will be displaying its fiber spreading unit UD 700. The guests can gather information on the high-tech machines by means of video presentations, print media and during discussions with the KARL MAYER specialists, and they can also learn more about the technical features. Besides, the visitors will have the opportunity to get information on KARL MAYER’s latest development trends regarding the production of continuous fiber reinforced thermoplastic tapes.

Another focal point of the exhibition will be the topic: KARL MAYER WEBSHOP SPARE PARTS. The customers from the technical textiles sector will have the chance to try out on the spot how easy it is to place orders by using KARL MAYER’s well-tried tool.

 

 

 

KARL MAYER – Feeling the future

KARL MAYER looks back on a successful in-house show parallel to Shanghaitex

From 25 to 28 November 2019, KARL MAYER welcomed around 400 guests from more than 220 textile companies at its location in Changzhou. Most of the visitors came from China, but some also came from Turkey, Taiwan, Indonesia, Japan, Pakistan and Bangladesh. Despite the current difficult economic policy conditions, the mood during the event was good. “Our customers are used to cyclical crises. During the low, they are preparing themselves for new market opportunities and new technical developments in order to start from pole position when business picks-up,” says Armin Alber, Sales Director of the Warp Knitting Business Unit at KARL MAYER (CHINA). The visitors were correspondingly interested in the machines and textile products on display. Many of the managers, company owners, engineers and textile experts had learned about KARL MAYER’s latest innovations through the reporting on ITMA in Barcelona, and in Changzhou they convinced themselves of the advantages of the solutions. Some investment projects were also signed.

WARP KNITTING

In the lingerie sector, the RJ 5/1, E 32, 130″ from the new commodity product line was shown. Convincing arguments of the newcomer: a very good price-performance ratio and products that minimize the making-up effort. This includes especially plain Raschel fabrics with seamlessly incorporated, lace-like decoration tapes, which do not require hem on leg cutouts and waistband. The first machines are currently being negotiated with customers in China. Several specific project discussions were held during the in-house show.

For the manufacturers of shoe fabrics, the company presented the fast RDJ 6/1 EN, E 24, 138” offering wide-ranging patterning possibilities. The double-bar Raschel machine with piezo-jacquard technology produced an article for the in-house show in which the contours and functional details such as stabilization structures were created directly during the warp knitting process. The first machines went into operation in December 2019. By then, more than 20 machines had been sold to the Chinese market. Further orders are expected after the event.

Representatives of the home textile industry were impressed by the WEFT.FASHION TM 3, E 24, 130″, displayed at Changzhou. The weft-insertion warp knitting machine produced a fine, transparent product with an irregularly puffed-up fancy yarn. The finished curtain article resembles a woven fabric in its look, but is produced much more efficiently and without the elaborate sizing process. Visitors from the important curtain country of Turkey as well as many manufacturers from China were particularly interested in the patterning possibilities of this machine. A first WEFT.FASHION TM 3 will start production here in early 2020.

In addition, the TM 4 TS, E 24, 186” terry tricot machine impressed in Changzhou with up to 250% higher output than air-jet weaving machines, approximately 87% less energy and production without a sizing process. One of China’s largest towel manufacturers signed a cooperation agreement on site.

The HKS 3-M-ON, E 28, 218“ showed the production of tricot fabrics with the possibilities of digitization. Lappings can be ordered in the KARL MAYER SPARE PARTS WEBSHOP, and the data from the KM.ON-Cloud can be loaded directly onto the machine. The demonstration convinced the visitors of the digitalization concept. In addition, the articles are changed thanks to the electronic guide bar control without the previously required mechanical modifications. Any stitch repeat is possible without tempi change.

The ISO ELASTIC 42/21 presented at this event, is an efficient DS machine for the midrange segment for elastane warping on sectional beams. This is geared towards the standard business in terms of speed, application width and price, and offers a high-quality fabric appearance. In particular, manufacturers of elastic warp-knits who want to take over the warping on their own, were very interested.

KM.ON

At the in-house show, KARL MAYER’s software start-up KM.ON presented digital solutions for customers‘ support. This young company offers developments in eight product categories, and it has already been successful on the market with digital innovations on the topics of service, patterning and management. However, KM.ON must still gather pace, this is the conclusion of the Business Development Manager, Christoph Tippmann. The integration speed of new technologies is extremely high in China, because: On the one hand, there is a generation change at the top of the companies. On the other hand, there is a fierce competition in the area of digitization from young IT companies. In this respect, however, KM.ON has an invaluable advantage: The enterprise can rely on KARL MAYER’s excellent know-how in mechanical engineering.

TECHNICAL TEXTILES

KARL MAYER Technische Textilien was also satisfied with the results of the in-house show. „There came more and other clients than expected“, says the Regional Sales Manager, Jan Stahr. The exhibited weft-insertion warp knitting machine TM WEFT, E 24, 247″ should become further established as a production equipment with an outstanding price-performance ratio for manufacturing interlinings in a volatile market environment. In Changzhou the machine attracted a lot of attention. The visitors expressed their appreciation for the functionality and easy operation of the machine. Moreover, they had the opportunity to see for themselves how stable and reliable the machine operates.

Jan Stahr and his sales colleagues were particularly pleased with the visit of potential new customers. In the run-up to the event, they had especially promoted the WEFTTRONIC® II G intended for the production of construction textiles. Although this machine had not been exhibited at the in-house show, it was the subject of numerous conversations. Many interested parties wanted to know more about KARL MAYER (CHINA), about warp knitting as an alternative to weaving, and about the possibilities of glass processing on the WEFTTRONIC® II G. The enquiries focused on plaster grids. As far as this application is concerned, the first machines will be put into operation in Europe in 2020. In the same year, it is planned to install a machine of this type in the showroom of KARL MAYER (CHINA) for carrying out processing trials with the customers.

WARP PREPARATION

The Warp Preparation Business Unit had a small but select group of visitors with specific interests and questions about the exhibited machines. On show was an ISODIRECT 1800/800 and, thus, a value-for-money direct beamer for the midrange segment. The model impressed by a beaming speed of up to 1,000 m/min and a high beam quality. Six ISODIRECT models had already been ordered in China, one of which started operation at the end of 2019. In addition, an ISOWARP 3600/1250, this means with a working width of 3.60 m, was first presented to the public. The manual sectional warper is predestined for standard applications in terry and sheeting. In warp preparation for weaving, this machine offers 30% more output than comparable systems customary on the market, and in weaving it shows an increase in efficiency of up to 3%. The sale of the ISOWARP had aleady successfully started in China.

The exhibited machines were complemented by the CSB Size Box, the core of the ISOSIZE sizing machine. The innovative Size Box operates with rollers in linear arrangement according to the principle „3 x immersing and 2 x squeezing“, ensuring highest sizing quality.

Contact :  Ulrike Schlenker
PR
KARL MAYER Textilmaschinenfabrik GmbH
Brühlstraße 2563179 Obertshausen

+49 (0) 6104 402-274

 

Do you want to experience KARL MAYER live at certain events and meet us personally? You will have this opportunity at the following worldwide trade fairs and events. We are looking forward to your visit.

ISPO Munich 2020

26/01/2020 – 29/01/2020            ISPO Munich 2020

Germany / Munich
Stand 408 / Hall C2

KARL MAYER’s Smart Shirt With Integrated Sensors Is Opening Up New Applications

 

OBERTSHAUSEN, Germany — December 5, 2019 — Since 2018, KARL MAYER has been developing highly efficient technology for producing functional warp knits with electrical conductivity under the concept of TEXTILECIRCUIT and is, therefore, setting the trend in electronic wearables. The special feature of TEXTILE-CIRCUIT is that conductive yarns can be incorporated directly into the textile during the warp knitting process, and they can be positioned in any location and in any design. Functional elements, such as sensors, conductors and coils, can be placed exactly where they are needed. No additional production sequences are needed whatsoever, and the textile characteristics are fully retained.

T-shirt with measuring functions

In the first stage of the development work, comfortable cuffs for remotely controlling robots, and textile charging stations for the inductive charging of smartphones were produced. A smart shirt with measuring functions was produced during a follow-up project. This functional garment was effectively demonstrating the possibilities offered by TEXTILE-CIRCUIT to a wide audience at ITMA 2019. It measures the heart rate, the moisture levels in the textile, and the temperature of the skin. The sensors needed to do this are integrated into the textile in a single step and transmit their recorded signals via an insulated conductor for processing in a mobile electronic unit. The results can be called up on mobile devices via Bluetooth. The values measured for a cyclist were being displayed impressively on a huge display at ITMA 2019. As well as delivering functionality, this smart shirt also provides exceptional wear comfort. The flexibility of the conductive surfaces and the bi-elasticity of the fabrics deliver exceptional freedom of movement, and the textured polyamide filament yarns processed provide a soft touch.

New market potential

The performance of TEXTILE-CIRCUIT is opening up completely new market opportunities. “I talked to users from a wide range of sectors during the course of working on the project and attending trade fairs. I was surprised at the wide variety of ideas they came up with for using our textile sensor systems,” explained Sophia Krinner. This Product Developer, Textile Technology, at KARL MAYER sees a huge potential for them, especially in the sportswear, workwear and healthcare sectors. Sophie Krinner also said that she had had many enquiries about buying the conductive, warp-knitted textiles Encouraged by this feedback, she is carrying on with her development work. Further stages will focus on improving the finishing of the textile and optimizing the sensor technology. More information on TEXTILE-CIRCUIT will be available on stand 408 in hall C2 at ISPO Munich, which is taking place from January 26-29, 2020.

Posted December 5, 2019

Source: KARL MAYER Textilmaschinenfabrik GmbH

KARL MAYER Has Opened A New R&D Centre For Denim In Italy

OBERTSHAUSEN, Germany — December 6, 2019 — November 14-15, 2019, KARL MAYER ROTAL expanded its denim centre of excellence with an in-house show for its customers and celebrated at the same time the 50th anniversary of its birth. There is now a brand new competence centre featuring a GREENDYE pilot installation, academy, show room and meeting rooms in an area covering 500 square meters.

The expansion offers customers new opportunities to make their production more efficient and sustainable, as demonstrated by an event program that included a factory tour, machinery show and specialist presentations.

Around 34 representatives from international customers accepted the invitation to Mezzolombardo. The guests were particularly impressed by the 13-meter-long pilot installation. The equipment is used to simulate the environmentally friendly and efficient nitrogen dyeing technology in real-life conditions on a scale of 1:10.

Fig. front, from left to right: Roland Kohn, President of the BU Warp Preparation, CEO Arno Gärtner and Enzo Paoli, Managing Director at KARL MAYER ROTAL, open the new competence centre for denim customers

In addition, KARL MAYER ROTAL stands out thanks to its comprehensive service. “The customers can come to us with their yarn. We dye and warp it, and working with our Italian partners, we then turn it into woven fabrics that are comparable with previous products. Many guests were I was even able to discuss some specific projects,” said Stefano Agazzi, chief of Technology and Products, when summarizing the event’s success.

Posted December 6, 2019

Source: KARL MAYER Textilmaschinenfabrik GmbH

WEFTTRONIC® II G – A weft insertion machine by KARL MAYER

 

 

The WEFTTRONIC® II G is a high-performance warp-knitting machine with course-oriented weft-insertion for the production of grid structures.

Textiles produced on a WEFTTRONIC® II G are often used for geogrids/geotextiles, coating substrates and advertising media.

Learn more about the WEFTTRONIC® II G: https://www.karlmayer.com/en/products…