Innovations – KARL MAYER’s answer to modern-day challenges

KARL MAYER is inviting the textile sector to an in-house show in Changzhou during Shanghaitex 2019

During the Shanghaitex fair, KARL MAYER is inviting its customers and other interested textile companies to see its innovative machine concepts and textile applications at an in-house show. The event will take place from 25 to 28 November 2019 at KARL MAYER (CHINA) in Changzhou.

“We presented our latest innovations to Europe at ITMA 2019 in Barcelona. The feedback from the visitors was excellent. We now want to show textile producers in Asia, who were not able to travel to Barcelona, our ranges that will help them to successfully develop their businesses in the fields of warp knitting, warp preparation and technical textiles,” says Armin Alber, the Sales Director of KARL MAYER (CHINA). This is even more important in view of the fact that the sector is currently rather reluctant to invest because of the economic situation in China in particular, yet it must be ready when the economic conditions pick up. “With our machines and fabric developments, we can offer our customers many advantages on the market over other technologies,” says Armin Alber.

At its in-house show, KARL MAYER will be showing its state-of-the- art machines, including three world firsts. The machines being premiered are a double-bar raschel machine, whose optimised cost:benefit ratio should appeal to shoe fabric producers in particular, a direct warping machine for efficiently processing elastane for the mid-range segment, and a raschel machine, which will put producers of patterned lingerie fabrics in the commodity segment one step ahead of their competitors. Furthermore KARL MAYER will display a three-bar HKS model with electronic guide bar control and integration in the world of KM.ON at the first time in Asia.

Another feature of the show is the latest warp-knitted home and household textiles that offer advantages over woven fabrics. In Changzhou, a modern machine with weft insertion will be producing net curtains featuring the popular woven look. The TERRY.ECO, a concept for the sustainable production of terry goods, and the associated TM 4 TS will also be presented. A textiles and applications show will round off the presentation for the warp knitting sector. This will showcase terry goods in a range of different designs, as well as ultra-fine, smooth lingerie fabrics with integrated, decorative lace at the edges.

KM.ON’s innovative, digital product range will also be presented to demonstrate how these well-thought-out products can give its customers market advantages.

Well-thought-out machine systems for direct warping, sectional warping and sizing in the mid-range segment are also being shown for the warp preparation sector.

The textile innovations and machine developments in the field of technical textiles will appeal mainly to suppliers in the construction sector and producers of interlinings.

Production of tricot fabrics by using electronic guide bar control and digital solutions

As innovation in the field of tricot machines, KARL MAYER will be presenting the new HKS 3-M-ON, 218ʺ, which offers the same performance in terms of speed as the current HKS 3-M with N-pattern drive but with electronic guide bar control. Patterns can be changed quickly by ordering the required lapping from KARL MAYER’s WEBSHOP SPARE PARTS and loading the data from KM.ON cloud directly onto the machine.

Thanks to the electronic guide bar control article can be changed without the previous mechanical handling. The machine can work patterns with repeats of maximal 36  stitches. In doing so no tempi change is necessary. The advantages for the customer: significantly reduced downtimes caused by pattern changes and thereby considerable increased productivity, short response times to changing market requirements and no costs and delays due to delivery times associated with pattern discs.

An efficient way of producing smooth raschel fabrics with lace-like decorative effects for lingerie

KARL MAYER is launching the RJ 5/1, E 32, 130″, a new commodity product line for producing stylish lingerie items. Jan Hippich, a Portfolio Manager at KARL MAYER, is expecting the south Chinese market in particular to invest in this sector. There is a high demand there for lingerie items made from smooth, raschel-knitted fabrics with lace-like decorative bands – marketed under the term, “Seamless”. The making-up costs are also low. The fabrics produced on the RJ 5/1 are made from simple elastane and the type of lapping means that they are resistant to the slippage effect typical of the stretch material. The edges of the fabric do not have to be hemmed, and the consumer is happy with the comfort, since there are just a few seams at the leg and arm openings.

Other advantages of the RJ 5/1 are its exceptional cost:benefit ratio and broad production repertoire. “Basically, conventional products for the RSJ sector can also be produced,” says Jan Hippich.

New developments in the multibar lace sector are also perfect for producing seamless lingerie. A wide variety of yarns can be used for producing different designs using the multibar technology. Fine fabrics produced on an ML 41 in a gauge of E 32 will be presented at the show.

More technology choices for producers of shoe fabrics

The RDJ 6/1 EN is being launched especially for producers of stylish shoe fabrics. This double-bar raschel machine is designed to produce engineered spacer textiles, and delivers a high performance for a reasonable purchase price.

With its optimised cost:benefit ratio, this new machine is intended to bridge the gap between the established models with piezo jacquard technology. Compared to the RDPJ 7/1 EL, the price is more attractive, the speed is higher, and the production repertoire is only slightly smaller. Up to 90 % of the jacquard shoe fabrics currently being manufactured can be produced. More guide bars, EN drive and a well-thought-out yarn feed system to the jacquard bars increase the design possibilities compared to the RDJ 5/1, and enable the patterns to be changed easily.

Net curtains with the look of woven fabrics and the production advantages of warp-knitted fabrics

KARL MAYER has developed magazine weft fabrics with a trendy look for the net curtain sector. One of machines for doing this is being presented at the in-house show. The new WEFT.FASHION TM 3,130″, E 24 produces fine fabrics with a woven look, and uses fancy yarns to create visual effects. Warp knitting is much more efficient than weaving. An expensive and time-consuming sizing process does not have to be carried out, and magazine weft fabrics are extremely slip-resistant.

Warp-knitted terry fabrics trump their woven counterparts

A TM 4 TS, E 24, 186″ is being presented for producing terry goods extremely efficiently. The output of this tried-and-tested tricot machine may be as much as 250% higher than that of comparable air-jet looms, and the energy consumption is approximately 87% lower, since no compressed air is required. Furthermore, no sizing process is needed, which reduces the environmental loads and costs considerably as a result of the sizing chemicals, effluent and energy consumption.

The TM 4 TS is also flexible. It can process staple-fibre and filament yarns to produce a variety of terry goods, including double-face fabrics with an absorbent cotton inner layer and a soft, cosy, outer layer made from microfibre yarns. It can also produce fabrics having different weights.

New machine for the efficient warping of elastane for the mid-range warp knitting sector

The new ISO ELASTIC 42/21 focuses on the requirements of customers operating in the mid-range segment and delivers a high-quality appearance, low space requirements and an excellent cost:benefit ratio. This new machine is particularly interesting for producers of stretch velour fabrics, as well as for modernisation projects.

In terms of its features, speed and flexibility, the ISO ELASTIC 42/21 is very different from the DSE HH 50/32 for the premium market. This new machine concentrates on one type of beam. The finest gauge of the 132″-tricot machine on which the beams are processed, is E 36 or E 24. The price is also aimed at the standard sector. There are no compromises as far as the operation, reliability and product quality are concerned.

Warp preparation technology that meets the requirements of the standard sector

KARL MAYER is presenting the ISODIRECT 1800/800, a direct warping machine with an exceptional cost:benefit ratio for the mid-range segment. This universal machine for processing every type of staple-fibre yarn is exceptionally fast and operates at a maximum warping speed of 1,000 m/min-1. It produces beams having a completely cylindrical structure, precise winding and identical lengths. A computer-controlled measuring system prevents any deviation above 0.15 %. The yarn and beam are also handled very gently by the kick-back function.

An ISOWARP 3600/1250 is also being presented. This manual sectional warping machine is ideal for standard applications in the shirting and sheeting sectors. Compared to similar, commercially available systems, it improves performance in weaving preparation by up to 30% and the efficiency is up to 3% better during weaving itself. A top-quality warp is also produced at every length. Perfect user ergonomics are achieved by equipping the machine with the KAMCOS® 2 system.

The third machine in the group being shown is the CSB Size Box, the key element of the ISOSIZE sizing machine. This innovative machine operates with linearly arranged rollers, a large lowered tank, and filters that are easy to maintain. The yarn is delivered continuously at a constant tension as a bound assembly through the immersion bath. This guarantees maximum sizing quality. Wetting takes place on the basis of a “3 x dipping and 2 x squeezing” process.

An efficient interlining machine and unbeatable solutions for the construction sector

TM WEFT, 247″, E 24 will be demonstrating its features at the in-house show by producing interlining fabrics. This warp knitting machine with weft insertion in line with the stitches operates at an impressive level of stability. At a speed of 1,500 min-1, it is extremely fast and cost-effective. Customers will also be impressed by the functions, user friendliness and reliability of the TM WEFT machine.

Another feature of the show is the topic of textiles for the construction sector. Promising applications for warp-knitted technical textiles include reinforcements for concrete components having a low weight and reduced environmental impact, cost-effective, flexible or rigid roofing materials and bitumen roofing membranes, special plaster grids that increase cracking resistance in the plaster, and self-adhesive tapes for repairing any cracks and holes that do appear.

The WEFTTRONIC® II G is the perfect machine for all these applications. This all-round machine will be presented at the in-house show by means of a video and examples of products. Compared to weaving, it requires less space, manpower and investment in yarns – because it processes rovings. Above all, however, the output of the WEFTTRONIC® II G is unbeatable. When producing a structure for use as a plaster grid in a weight of 140g/m² from glass and polyester in a gauge of E 18, up to 1,000 m² fabric/h can be produced – an increase of 1.670% compared to weaving! In this case, the production costs are 50 % lower and the operator costs are 90% lower. The grids have an exceptionally high tensile strength since, unlike woven fabrics, the weft yarns are processed in a completely straight arrangement.

ISPO Munich 2020 Textile solutions for sportswear delivering performance and function KARL MAYER Booth: HALL C2 / STAND 408


After the great success of our 2019 exhibit, we will be returning to ISPO Munich from 26th-29th January 2020. In hall C2 we will showing off the performance of our functional, warp-knitted textiles and smart clothing items.



    The highlights of KARL MAYER’s stand include an ECG shirt for measuring vital signs. This garment, which features integrated sensor technology, was developed under the concept of TEXTILE-CIRCUIT in the company’s TEXTILE MAKERSPACE, and was premiered at ITMA 2019 to a highly interested audience


    The new development, 4D-KNIT.SOLUTIONS, was illustrating what can be achieved with double-bar raschel technology for 3D warp-knitted textiles. With their unique, three-dimensional, cushioning construction, these voluminous fabrics offer a new level of design potential.


    Under the concept of BODYMAPPING REVOLUTION we demonstrate that design edges and hems, as well as functional zones, can be worked during actual production on this versatile machine. Breathable mesh designs, stable areas, and zones with different elastic moduli for providing support and a perfect fit can be placed wherever they are needed.

  • KM.ON – digital driven innovation

    The design potential of KARL MAYER’s machines can be exploited optimally by linking them to KM.ON’s digital systems. The digital products and software of KM.ON will also be at the centre of the ISPO presentation. In particular, the features of the k.innovation product category are revolutionising warp knitting with an intuitive design tool.

  • We are looking forward to meeting you!

    Hall C2, Stand 408

    ISPO Munich (Germany) / 26-29 January 2020

    Versatile and functional textiles

    Come and see KARL MAYER’s products for the sports sector at ISPO from 26. – 29. 01. 2020 in Munich

    Following its first successful time exhibiting at ISPO Munich 2019, KARL MAYER intends to also attend the next fair, which will take place from 26 to 29 January 2020. The company has prepared a performance show of functional, warp-knitted textiles and smart, on-trend lingerie and clothing items for its visitors. This world leader in the manufacture of textile machinery can be found on stand 408 in hall C2.


    Textile solutions for sportswear delivering performance and function

    The highlights of KARL MAYER’s stand include an ECG shirt for measuring vital signs. This garment, which features integrated sensor technology, was developed under the concept of TEXTILE-CIRCUIT in the company’s TEXTILE MAKERSPACE, and was premiered at ITMA 2019 to a highly interested audience. The sensors have been upgraded for the ISPO show. One of the reasons for doing this was to improve the wear comfort. The electrically conductive material required is incorporated directly into the textile on the warp knitting machine in the desired arrangement.

    Another focal point will be a presentation of warp-knitted textiles that have been especially developed to meet the requirements of the sports sector. These include lightweight, stable mesh linings, hardwearing shoe fabrics, stylish 4-way-stretch fabrics with breathability and compression characteristics, a variety of tricot fabrics with decorative, striped patterns, and warp-knitted spacer textiles for a range of end-uses.

    The new development, 4D-KNIT.SOLUTIONS, is illustrating what can be achieved with double-bar raschel technology for 3D warp-knitted textiles. With their unique, three-dimensional, cushioning construction, these voluminous fabrics offer a new level of design potential. Ready-made panels, e.g. entire back components for use in midlayer jackets, can be produced, as well as imaginative designs with pronounced sculptured effects, and combinations of 4D effects and breathable openings. Different fabric weights can also be produced. Thanks to the internal cushioning, the cuddlesome fabrics provide good insulation, without any micro-particles being produced – performance characteristics that are tailor-made for functional garments and shoes.

    Under the concept of BODYMAPPING REVOLUTION, KARL MAYER will be showing the potential of the RASCHELTRONIC® for producing new, virtually seamless, comfortable clothing for wearing during active sports or for every day. Design edges and hems, as well as functional zones, can be worked during actual production on this versatile machine. Breathable mesh designs, stable areas, and zones with different elastic moduli for providing support and a perfect fit can be placed wherever they are needed.

    Under JERSEY EVOLUTION KARL MAYER has developed a warp knitted alternative to conventional knitted fabrics for sportswear manufacturers who rely on jersey fabrics. The soft textiles offer a high degree of elasticity with good recovery, smooth, stable edges with no tendency to curl for free-cut style and a wonderful, flowing fall – just like their knitted counterparts. Unlike these, however, they can be produced incomparably more efficiently: A knitting machine can replace 2.5 circular knitting machines, depending on the lapping and yarn selection.

    The design potential of KARL MAYER’s machines can be exploited optimally by linking them to KM.ON’s digital systems. The digital products and software of this KARL MAYER start-up will also be at the centre of the ISPO presentation. In particular, the features of the k.innovation product category are revolutionising warp knitting with an intuitive design tool, which reduces the time-to-market considerably. A special feature of k.innovation is the possibility of web-based collaboration between different partners involved in the project. All the designers, customers and suppliers involved in producing the sample patterns have access to the same data – enabling them to engage easily with the development process.

KARL MAYER belongs to the starters of INNOVATIVE CO-WORKING, the new Brainstorming Space at Interfilière

Today, real innovations in the fashion sector are the result of a close exchange between creative minds and experts with ideas and visions. This is the reason why Interfilière offers with INNOVATIVE CO-WORKING a new platform for an individual get-together from 18. to 20. January 2020 in Paris. Here, brand strategists, staff members of start-ups and designer entrepreneurs have the possibility to start conversations with the top-level trendsetters from all fields of the textile supply chain. One of the innovative partners for an efficient brainstorming is KARL MAYER, a pioneer in textile machinery building, who increasingly also develops textile product concepts. „In the last few months, we have been focusing on the topics of Electronic Wearable, Bodymapping for Sportswear, One-Piece Creations for Lingerie and Genre-Mix, especially the combination of Lingerie and Swimwear with Athleisure. The developed styles and concepts already met with a great response at different trade fairs. In Paris, too, we are looking forward to having many interesting conversations in this respect“, reveals Gabriela Schellner, Head of Textile Technology at KARL MAYER, about the fashion topics, on which the visitors have the right to expect valuable inspirations and latest information. In particular the lingerie business provides diverse development potential due to the know-how transfer, especially from the sportswear industry with its high demands on the function of clothing.

Gabriela Schellner, Head of Textile Technology at KARL MAYER, during an exchange of views at Interfilière 2019

SCHOLZE GERMANY A long story full of great performances



The history of Scholze Germany begins in 1921 in Zittau, Saxony, with the foundation of the company Reinhold Scholze, which produced accessory parts for important weaving looms. Over time, the spectrum of service of the growing, proactive company Scholze changed, and in the 1950’s, the company initiated the serial production of loom beams.


Today, Scholze Germany at the Frankenberg location in Hesse represents an internationally-renowned manufacturer of weaving machine accessories, focussing on back and loom beams as well as bobbins, canisters, cloth beams, tubes and flanges. The consistently high quality of the products is assured through stringent inspections and the professional training and further training of the employees. We use matured production procedures for fast, reliable and economically-viable production.


Since 2009, we have belonged to the Neuenhauser Group of Companies, which connects us with other experienced and high-performance companies. We value the possibilities for exchange and further development which have characterised the company since its beginnings.


The comprehensive experience which we possess in the field of textile technology is reflected in every single flange which leaves our Production. Flanges made from aluminium were cast into solid shapes for the first time at Scholze in 1936. Today, we utilise the efficient permanent mould casting process to produce accurate flanges with optimised price-performance ratios. We keep our delivery times short for the benefit of our customers.

Scholze Germany offers the full range of flanges to cater for all cases arising in practical application. This high level of flexibility and variability is facilitated through a gapless system of fully-ribbed flanges, smooth flanges and universal-use, double-walled flanges.

For different requirements

The simple ribbed flanges as an inexpensive and simultaneously reliable alternative with tried and tested Scholze quality are used when processing yarns made from natural fibres, with the exception of silk. They are particularly suitable for fixed weaving programs with identically-dimensioned beam units which are rarely or never changed. The double-walled flanges are designed for low to maximum pressure loads, as they are able to avoid thread clamping through their elasticity. At the same time, we offer the possibility of individual design and production for very specific requirements and develop solutions which could not be a more perfect fit.

  • Perfect edge formation
  • Easy handling
  • Surface of flange interiors in natural aluminium is suitable for fibres
  • Locking system comprising a counter ring, radial lock and axial lock


If you wish to find out more about the Neuenhauser Group, please click here:











AGV Vacuum Cleaner









Since many years we are one of the leading systems suppliers for the textile industry and related industrial sectors. In our state-of-the-art and flexible production site in Germany we produce only machines and lines on the highest quality level. It is a pleasure for us to invite you to visit our production site in Bavaria.

The narrow and personal relation with our customers allows us to recognize new technologies and development potentials and to optimise thus continuously our know-how and the know-how of our customers. In addition we ensure that original spare parts can be supplied very fast all over the world and that they are available even after many years.





Relaxation dryers


Compacting calenders


Sanfor ranges


Continuous dyeing ranges


Heat-recovery systems


Air purification systems


Coating lines


Nonwoven bonding lines


Glas fibre finishing lines


Carpet finishing lines


Special dryers



Since 1949 the BRÜCKNER group of companies develops, constructs and sells textile machinery all over the globe. With our machines we are market and technology leader in the field of dry finishing of textiles, woven technical textiles and nonwovens. We produce our lines exclusively in Germany and this is one of our most important advantage in competition: Quality – Made in Germany. To satisfy this quality standard we set great value on a qualified and committed staff and we invest a lot in supporting our young talents.

Our head office in Leonberg is one of the biggest employers and we offer our employees challenging jobs with a high degree of individual responsibility. Flat hierarchies allow us short distances and fast decisions. In our Technology Centre opened in 2013 we can test our machines thoroughly and develop or improve textile products.

With our site in Tittmoning we are one of the biggest employers in the region. The range of application for the products which are produced on our machinery is very large. No machine is like the other and this makes the daily work varied and interesting.

A vocational training at BRÜCKNER is diversified and oriented towards the future. Right from the beginning you will be supported and coached by a qualified team and you will get a look into the diversity of the textile world and of mechanical engineering. You will be in contact with our customers and agents all over the world. We are seeking motivated and open-minded young people who are committed to our company’s objectives and who enjoy working in a team.