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KARL MAYER – Forging an alliance to save an endangered lake

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KARL MAYER is supporting the textile industry in Shengze with restructuring its technology to guarantee a cleaner environment Shengze lies in the Wujiang District of Suzhou in eastern China, close to Lake Taihu, and is famous for its textile industry. This area has been regarded as the silk capital of China for just under a … Leer más

An upgrade for the KARL MAYER WEBSHOP SPARE PARTS

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Added features and digital machine documentation Warp knitting companies are increasingly using the KARL MAYER WEBSHOP SPARE PARTS. The number of users is growing all the time, and online procurement is gaining momentum globally. The scope of this order platform is being extended by continuous innovation. The most recent changes have been made under the … Leer más

Greatly demanded fabrics and machines – KARL MAYER’s stand at ITM 2018 in Istanbul

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Getting close to the Turkish market Turkey is one of KARL MAYER’s most important markets; accordingly well prepared was the company when travelling to the country’s leading trade fair in the field, the ITM. From 14. to 17. April 2018, the world market leader presented itself in Istanbul on a newly designed booth and with … Leer más

THE ALL-IN-ONE SYSTEM: EVERYTHING YOU NEED IN A SINGLE MACHINE

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  A single machine for performing all the finishing operations on the garment: this is the path that we have chosen to tangibly respond to the market’s most sophisticated demands, with an approach oriented towards sustainability and transparency. And, of course, flexibility. Because the “system” has been created specifically in order to adapt to the … Leer más

TERRY.ECO KARL MAYER

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Sustainability and the conservation of energy and resources – thanks to efficient technical systems when producing terry fabrics

KARL MAYER can deliver effective systems with ecologically optimised solutions throughout the entire production process – for both warp knitting and warp preparation.

TM 4-TS EL – The high-speed terry warp knitting machine

Warp-knitted terry fabrics – ecological advantages for production

Warp-knitted terry fabrics score points, not only with regard to their variety, but also in relation to their ecological benefits.

HIGHER PRODUCTIVITY

This terry warp knitting machines operates at an impressive level of efficiency – at a width of 186″ and a speed 800 min−1, the TM 4-TS EL has a daily production rate of about 1,800 kg of terry fabrics at a weight of 400 g/m2, 250% more than on an air-jet loom.

LOWER ENERGY CONSUMPTION

The TM 4-TS EL consumes roughly 87% less energy per kilogramme of produced fabric than air-jet looms, which require a large amount of energy to produce the compressed air.

NO SIZING

The production of warp-knitted terry fabrics requires no sizing process. This saves on textile chemicals, effluent and energy to the value of roughly 0.20 US dollars/kg. This corresponds to a share of roughly 30% of the production costs (without the yarn) when producing the raw fabric.

A LONGER SERVICE LIFE AND IMPROVED STABILITY

The firm anchoring of the terry loops into the knitted construction means that warp-knitted towels, and especially bathrobes, have a longer service life than woven textiles. The ecological advantages of this include less waste, longer replacement cycles and a lower consumption of resources.

Woven terry goods – ecological production begins with warp preparation

KARL MAYER’s PROSIZE® sizing machine can offer advantages for the environmental footprint of the entire manufacturing process when producing woven terry goods. This efficient warp preparation machine operates on the basis of a prewetting principle, which involves soaking the yarn with hot water before the size is applied. To carry out this beneficial pretreatment process, the PROSIZE® has been equipped with the CSB-PW and HSB-PW size boxes, i.e. it is available as a prewetting version. This permits savings of up to 40% to be made in sizing additives and energy.

  • PROSIZE®

  • A groundbreaking innovation based on an innovative, patented size application technique for use in sizing.

    MASCHINE BROCHURE

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