{"id":305,"date":"2017-10-11T13:53:31","date_gmt":"2017-10-11T13:53:31","guid":{"rendered":"http:\/\/blutec.com.mx\/blog\/?p=602"},"modified":"2019-04-08T15:07:24","modified_gmt":"2019-04-08T15:07:24","slug":"from-raw-cotton-to-cotton-fabrics-toyota-news","status":"publish","type":"post","link":"https:\/\/blutec.com.mx\/blog\/from-raw-cotton-to-cotton-fabrics-toyota-news\/","title":{"rendered":"From Raw Cotton to Cotton Fabrics &#8211; TOYOTA NEWS"},"content":{"rendered":"<p style=\"text-align: center;\"><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone  wp-image-446\" src=\"http:\/\/blutec.com.mx\/blog\/wp-content\/uploads\/2017\/06\/toyota.jpg\" alt=\"\" width=\"343\" height=\"217\" \/><\/p>\n<p style=\"text-align: justify;\"><span style=\"text-decoration: underline; font-size: 18pt;\"><span style=\"font-family: 'arial black', sans-serif;\"><strong>From Raw Cotton to Cotton Fabrics<\/strong><\/span><\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"font-family: arial, helvetica, sans-serif;\">The fabric usually used in the clothes we wear is produced through two processes: the \u201cspinning process,\u201d where raw cotton is turned into thread, and the \u201cweaving process,\u201d where the thread is woven into fabric. Here we will explain each process in detail using some illustrations.<\/span><\/p>\n<h2 style=\"text-align: justify;\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">The Spinning Process<\/span><\/span><\/h2>\n<figure class=\"products-textile-process-content -section-1 solid\" style=\"text-align: justify;\">\n<div class=\"text-center\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/products\/items\/1.png\" alt=\"\" width=\"95\" height=\"105\" \/><\/span><\/span><\/div>\n<div class=\"card -full\">\n<div class=\"image\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_1\/2.png\" alt=\"\" \/><\/span><\/span><\/div>\n<dl class=\"text\">\n<dt class=\"heading-2 -no-deco\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">Mixing and blowing<\/span><\/span><\/dt>\n<dd><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">To begin the spinning process, the compressed staple fiber delivered to the spinning plant is unraveled using a mixing and blowing machine. It is then cleaned by removing substance such as leaves, seeds, or sand adhering to it. Finally, the staple fiber is processed into sheet-shaped &#8220;lap.&#8221;<\/span><\/span><\/dd>\n<\/dl>\n<\/div>\n<div class=\"text-center\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/products\/items\/3.png\" alt=\"\" width=\"95\" height=\"115\" \/><\/span><\/span><\/div>\n<div class=\"card\">\n<div class=\"image\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_1\/4.png\" alt=\"\" \/><\/span><\/span><\/div>\n<dl class=\"text\">\n<dt class=\"heading-2 -no-deco\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">Carding<\/span><\/span><\/dt>\n<dd><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">The sheet-shaped lap processed in the mixing and blowing process is combed using the carding machine to separate the fibers and remove fine dust and short fibers. Remaining long fibers are aligned nearly parallel and collected to be processed into the string-shaped &#8220;carded sliver.&#8221;<\/span><\/span><\/dd>\n<\/dl>\n<\/div>\n<div class=\"two-way\">\n<div class=\"text-center\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/products\/items\/5.png\" alt=\"\" width=\"95\" height=\"115\" \/><\/span><\/span><\/div>\n<div class=\"card\">\n<div class=\"image\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_1\/6.png\" alt=\"\" \/><\/span><\/span><\/div>\n<dl class=\"text\">\n<dt class=\"heading-2 -no-deco\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">Sliver lap former<\/span><\/span><\/dt>\n<dd><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">From 18 to 24 carded slivers are fed together and side by side. They are drafted and a loose form of web is created. The web is rolled up to a lap. This is called &#8220;sliver lap.&#8221;<\/span><\/span><\/dd>\n<\/dl>\n<\/div>\n<div class=\"text-center\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/products\/items\/7.png\" alt=\"\" width=\"95\" height=\"115\" \/><\/span><\/span><\/div>\n<div class=\"card\">\n<div class=\"image\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_1\/8.png\" alt=\"\" \/><\/span><\/span><\/div>\n<dl class=\"text\">\n<dt class=\"heading-2 -no-deco\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">Combing<\/span><\/span><\/dt>\n<dd><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">The carded sliver is further combed to remove short fibers and dust that could not be removed in the carding process. Fibers are then arranged parallel to obtain uniform combed sliver. This process is essential to manufacture uniform, high-quality yarn.<\/span><\/span><\/dd>\n<\/dl>\n<\/div>\n<div class=\"text-center\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/products\/items\/9.png\" alt=\"\" width=\"95\" height=\"115\" \/><\/span><\/span><\/div>\n<\/div>\n<div class=\"card\">\n<div class=\"image\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/products\/items\/b6a52cdace889603c3a07229d3b5cf53.jpg\" alt=\"\" width=\"630\" height=\"400\" \/><\/span><\/span><\/div>\n<dl class=\"text\">\n<dt class=\"heading-2 -no-deco\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">Drawing<\/span><\/span><\/dt>\n<dd><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">Six to eight slivers after the carding or combing process are gathered and elongated to six to eight times their original length using a drawing machine to straighten and remove uneven thickness from the fibers. This process transforms fibers into string-like &#8220;drawn sliver.&#8221;<\/span><\/span><\/dd>\n<\/dl>\n<\/div>\n<div class=\"text-center\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/products\/items\/11.png\" alt=\"\" width=\"95\" height=\"115\" \/><\/span><\/span><\/div>\n<div class=\"card\">\n<div class=\"image\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_1\/12.png\" alt=\"\" \/><\/span><\/span><\/div>\n<dl class=\"text\">\n<dt class=\"heading-2 -no-deco\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">Roving<\/span><\/span><\/dt>\n<dd><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">Since the drawn sliver is too thick to produce yarns directly, it is further elongated using a roving machine. Twisting is first applied to fibers in this process to obtain the green yarn, which is wound onto a bobbin.<\/span><\/span><\/dd>\n<\/dl>\n<\/div>\n<div class=\"text-center\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/products\/items\/13.png\" alt=\"\" width=\"95\" height=\"115\" \/><\/span><\/span><\/div>\n<div class=\"card\">\n<div class=\"image\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_1\/14.png\" alt=\"\" \/><\/span><\/span><\/div>\n<dl class=\"text\">\n<dt class=\"heading-2 -no-deco\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">Spinning<\/span><\/span><\/dt>\n<dd><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">In the fine spinning process, the last of the main spinning processes, the green yarn resulting from the roving process is further elongated to obtain a desired thickness and then twisted. The final product, or the finished yarn, is wound on a bobbin.<\/span><\/span><\/dd>\n<\/dl>\n<\/div>\n<div class=\"text-center\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/products\/items\/15.png\" alt=\"\" width=\"95\" height=\"115\" \/><\/span><\/span><\/div>\n<div class=\"card\">\n<div class=\"image\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_1\/16.png\" alt=\"\" \/><\/span><\/span><\/div>\n<dl class=\"text\">\n<dt class=\"heading-2 -no-deco\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">Winding<\/span><\/span><\/dt>\n<dd><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">The winding process involves rewinding the finished yarn onto bobbins into the cheese or cone according to its purpose.<\/span><\/span><\/dd>\n<\/dl>\n<\/div>\n<div class=\"text-center\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/products\/items\/17.png\" alt=\"\" width=\"95\" height=\"115\" \/> <img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/products\/items\/18.png\" alt=\"\" width=\"95\" height=\"115\" \/><\/span><\/span><\/div>\n<div class=\"card text-center\">\n<div class=\"heading-2 -no-deco\"><span style=\"text-decoration: underline;\"><span style=\"font-family: arial, helvetica, sans-serif;\">To weaving process<\/span><\/span><\/div>\n<\/div>\n<\/figure>\n<h2 style=\"text-align: justify;\"><span style=\"font-family: arial, helvetica, sans-serif;\">Weaving process<\/span><\/h2>\n<p style=\"text-align: justify;\"><span style=\"font-family: arial, helvetica, sans-serif;\">In weaving, the warp thread and weft yarn are crossed over one another in a set method in order to weave the required type of fabric. A machine designed to accomplish this task is called a loom. First, the warp thread and weft yarn are prepared so that they can be set into the loom.<\/span><\/p>\n<div class=\"products-textile-process-content -section-2 solid\">\n<div class=\"card\" style=\"text-align: justify;\">\n<div class=\"image\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_2\/1.png\" alt=\"\" \/><\/span><\/div>\n<dl class=\"text\">\n<dt class=\"heading-2 -no-deco\"><span style=\"font-family: arial, helvetica, sans-serif;\">Warping<\/span><\/dt>\n<dd><span style=\"font-family: arial, helvetica, sans-serif;\">Cheese\/cones are set on a warping machine to wind the predetermined length and number of yarns onto the predetermined number of warping beams under constant tension.<\/span><\/dd>\n<\/dl>\n<\/div>\n<div class=\"text-center\" style=\"text-align: justify;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_2\/bobine.png\" alt=\"\" \/><\/span><\/div>\n<div class=\"card\" style=\"text-align: justify;\">\n<div class=\"image\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_2\/2.png\" alt=\"\" \/><\/span><\/div>\n<dl class=\"text\">\n<dt class=\"heading-2 -no-deco\"><span style=\"font-family: arial, helvetica, sans-serif;\">Sizing<\/span><\/dt>\n<dd><span style=\"font-family: arial, helvetica, sans-serif;\">The warping beams of the required number of warps of the final textile are piled up for rewinding on beams after sizing and drying.<\/span><\/dd>\n<\/dl>\n<\/div>\n<div class=\"text-center\" style=\"text-align: justify;\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_2\/bobine.png\" alt=\"\" \/><\/span><\/div>\n<div class=\"card\" style=\"text-align: justify;\">\n<div class=\"image\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_2\/3.png\" alt=\"\" \/><\/span><\/div>\n<dl class=\"text\">\n<dt class=\"heading-2 -no-deco\"><span style=\"font-family: arial, helvetica, sans-serif;\">Drawing-in<\/span><\/dt>\n<dd><span style=\"font-family: arial, helvetica, sans-serif;\">To prepare for setting beams on a loom, warps are routed in the order of droppers, healds and guide bars.<\/span><\/dd>\n<\/dl>\n<\/div>\n<div class=\"card\" style=\"text-align: justify;\">\n<div class=\"image\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_2\/4.png\" alt=\"\" \/><\/span><\/div>\n<dl class=\"text\">\n<dt class=\"heading-2 -no-deco\"><span style=\"font-family: arial, helvetica, sans-serif;\">Weaving<\/span><\/dt>\n<dd><span style=\"font-family: arial, helvetica, sans-serif;\">Prepared beams are set on a looming frame to weave a textile in the following five motions:<\/span><\/p>\n<p><span style=\"font-family: arial, helvetica, sans-serif;\">1. Shedding: two groups of warps are opened to let the weft pass through.<\/span><br \/>\n<span style=\"font-family: arial, helvetica, sans-serif;\">2. Picking: The weft is inserted between two groups of warps.<\/span><br \/>\n<span style=\"font-family: arial, helvetica, sans-serif;\">3. Beat-up: Pushing the newly inserted yarn back into the fell using reed.<\/span><br \/>\n<span style=\"font-family: arial, helvetica, sans-serif;\">4. Let-off: The warp yarns are unwound from the warp beam.<\/span><br \/>\n<span style=\"font-family: arial, helvetica, sans-serif;\">5. Take-up: The woven fabric is wound on the cloth beam.<\/span><\/dd>\n<\/dl>\n<\/div>\n<div class=\"card\" style=\"text-align: justify;\">\n<div class=\"image\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_2\/5.png\" alt=\"\" \/><\/span><\/div>\n<dl class=\"text\">\n<dt class=\"heading-2 -no-deco\"><span style=\"font-family: arial, helvetica, sans-serif;\">Inspection\/ Folding<\/span><\/dt>\n<dd><span style=\"font-family: arial, helvetica, sans-serif;\">The fabric is inspected and folded. Imperfections are corrected as required. The fabric is then graded.<\/span><\/dd>\n<\/dl>\n<\/div>\n<div class=\"card\" style=\"text-align: justify;\">\n<div class=\"image\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_2\/6.png\" alt=\"\" \/><\/span><\/div>\n<dl class=\"text\">\n<dt class=\"heading-2 -no-deco\"><span style=\"font-family: arial, helvetica, sans-serif;\">Packing<\/span><\/dt>\n<dd><span style=\"font-family: arial, helvetica, sans-serif;\">The fabric is packed in a manner appropriate to the shipping conditions.<\/span><\/dd>\n<\/dl>\n<\/div>\n<div class=\"card\" style=\"text-align: justify;\">\n<div class=\"image\"><span style=\"font-family: arial, helvetica, sans-serif;\"><img decoding=\"async\" src=\"https:\/\/www.toyota-industries.com\/images\/products\/textile\/process\/section_2\/7.png\" alt=\"\" \/><\/span><\/div>\n<dl class=\"text\">\n<dt class=\"heading-2 -no-deco\"><span style=\"font-family: arial, helvetica, sans-serif;\">Product<\/span><\/dt>\n<dd><span style=\"font-family: arial, helvetica, sans-serif;\">The finished product is sold.<\/span><\/dd>\n<\/dl>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>From Raw Cotton to Cotton Fabrics The fabric usually used in the clothes we wear is produced through two processes: the \u201cspinning process,\u201d where raw cotton is turned into thread, and the \u201cweaving process,\u201d where the thread is woven into fabric. Here we will explain each process in detail using some illustrations. The Spinning Process &#8230; <a title=\"From Raw Cotton to Cotton Fabrics &#8211; TOYOTA NEWS\" class=\"read-more\" href=\"https:\/\/blutec.com.mx\/blog\/from-raw-cotton-to-cotton-fabrics-toyota-news\/\" aria-label=\"More on From Raw Cotton to Cotton Fabrics &#8211; TOYOTA NEWS\">Leer m\u00e1s<\/a><\/p>\n","protected":false},"author":1,"featured_media":306,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[5,3,2,6,8,18],"tags":[],"class_list":["post-305","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blutec","category-maquinaria","category-noticias","category-representada","category-servicio","category-toyota","infinite-scroll-item","masonry-post","generate-columns","tablet-grid-50","mobile-grid-100","grid-parent","grid-50"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>From Raw Cotton to Cotton Fabrics - TOYOTA NEWS - Blutec M\u00e9xico<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/blutec.com.mx\/blog\/from-raw-cotton-to-cotton-fabrics-toyota-news\/\" \/>\n<meta property=\"og:locale\" content=\"es_MX\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"From Raw Cotton to Cotton Fabrics - TOYOTA NEWS - Blutec M\u00e9xico\" \/>\n<meta property=\"og:description\" content=\"From Raw Cotton to Cotton Fabrics The fabric usually used in the clothes we wear is produced through two processes: the \u201cspinning process,\u201d where raw cotton is turned into thread, and the \u201cweaving process,\u201d where the thread is woven into fabric. Here we will explain each process in detail using some illustrations. The Spinning Process ... 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